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ag depalletizing is a very common requirement in the current packaging field. Users need to depalletize bags from pallets, and simultaneously cut open the removed bags to empty the contents into a pre-prepared hopper. In some cases, only one type of material is involved, while in others, multiple materials need to be mixed into the hopper according to a specific ratio before being separately conveyed to designated locations. As for the empty bags after slitting, some need to be temporarily stored in other bins, while others require immediate shredding for subsequent recycling.
The corn noodle cross-sealing case packing and palletizing line consists of a case erector, a tuck-in case sealer (flap folder), a 90-degree turning mechanism, a semi-automatic I-style case sealer, and a collaborative palletizing robot. This line is designed based on the compact layout of the user's actual workspace. The discharge end of the case erector is positioned at a relatively high elevation, located above the finished case conveyor. Operators sit on both sides of the finished case conveyor to manually pack the products, and can easily reach the empty cases with a simple lift of the hand. This design significantly reduces the equipment footprint while facilitating ease of operation for the user. At the end of the line, a collaborative palletizing robot is installed, which offers a small footprint and low cost. Equipped with a dual-gripper design, the robot achieves high work efficiency, making this line particularly suitable for case erecting, sealing, palletizing, and packaging of small food cartons.
The fully automatic servo-driven case sealing and palletizing line utilizes servo motors as the main drive mechanism. For mixed production scenarios involving different carton sizes, users can pre-program all carton specifications into the case sealer. Through communication between the上位机 (host computer) and the case sealer, one-click changeover between different carton sizes is achieved, and I-style sealing and H-style sealing can be switched and selected arbitrarily. At the end of the line, a labeling unit and a transfer mechanism are installed. Using photoelectric sensors, different cartons are identified and palletized onto different pallets accordingly. The line is equipped with an imported collaborative robot featuring an adjustable lifting column, fully accommodating various stacking heights and pallet patterns. This solution offers enhanced stability, a small footprint, and low operating costs.
The gantry low-level case palletizing line consists of a case aligning/conveying line, a low-level palletizer, an automatic pallet dispenser, an online stretch wrapper, and a pallet conveyor. This line is specifically designed for full-layer case palletizing. Based on the pallet pattern pre-programmed by the user, the line arranges the cases into the required stacking pattern in advance. The case handling speed can reach up to 33 cases per minute.
The FIBC bag opening, filling, and palletizing line is a common palletizing solution in the current market. This line mainly consists of an automatic pallet dispenser, an FIBC bag opening mechanism, an RGV (Rail Guided Vehicle), and a robotic palletizing system. Depending on customer requirements, the brand of the palletizing robot can be freely selected. Additionally, based on actual palletizing needs, customers can choose whether to include an automatic pallet dispenser, and also decide between manual bag hanging or an automatic bag hanging system.
The shrink-wrapped water bundle palletizing and stretch wrapping line consists of a pallet dispenser, an accumulation conveyor, a palletizing robot, a slip sheet/tier sheet dispenser, and an online stretch wrapping machine. This line is commonly used for palletizing products such as mineral water, beverages, beer, and bottled seasonings. Given the high output efficiency of upstream filling equipment, a KUKA high-payload robot is adopted for the palletizing task. Equipped with a composite end-of-arm tool, the robot is capable of picking an entire row of products in one cycle as well as picking slip sheets simultaneously. This design occupies a small footprint and offers low operational costs.
Collaborative robotic palletizers are widely used in the current market as palletizing equipment. They are highly favored by users for their compact size, lightweight design, and high safety standards. However, most collaborative palletizing robots available on the market today are small-load models with capacities ranging from 20 to 40 kg. As a result, they are particularly well-suited for use with standard case erectors and sealers, aligning closely in terms of both efficiency and product weight. Moreover, such compact production lines not only reduce labor costs but also offer relatively low overall investment.
The main function of this production line is to perform boxing and palletizing of karting and racing car tires. Its standout feature is the ability to handle mixed production of 8 production lines with 4 different carton sizes simultaneously. To address the client's practical needs, Aixun adopted a structure combining robots, powered storage bins, and an adaptive bottom folding and sealing machine. Through signal interaction, it determines which carton type to pick and open, and then uses signal recognition to transport the cartons to designated boxing stations. Additionally, the line is equipped with real-time labeling and online printing functions, which determine the label content for cartons via real-time communication with the upper computer.
This line is mainly used for packing and palletizing seasoning bottles such as chili powder, pepper powder, and sea salt black pepper. The line consists of an unboxing machine, a boxing machine, a sealing machine, a stacking machine, a robot palletizing machine, an online winding machine, and a power conveyor. This project can stack both cardboard boxes and paper pallets simultaneously. Paper pallets that do not require sealing can be directly passed through the interior of the sealing machine. The bottom support gripper design is compatible with both types of products for stacking, and the stacking type can be freely edited.